CB&I
TECHNOLOGY + ENGINEERING + PROCUREMENT + CONSTRUCTION
 
Technologies & Services
< HOME : TECHNOLOGIES & SERVICES : PROCESS PLANT MODULARIZATION

Process Plant Modularization

 

CB&I pioneered modular fabrication and construction of process plants and plant components more than 30 years ago. Today, we're known for our modularization improvements, which allow for faster, safer and more cost-effective construction of most process plants and components.

We've delivered thousands of modules to petroleum refiners, petrochemical processors and other industries around the world. Our modular projects have included everything from entire petrochemical plants to catalytic reformers, Merox™ units, sulfur recovery units, hydrotreaters, oil field production test separators and hydrogen plants.

The benefits of modularization. Modular construction offers a number of advantages over conventional "stick built" construction. The bulk of the fabrication and assembly are performed at our facilities, which allows us to ensure all work is performed according to our high standards, under controlled working conditions. By reducing fieldwork, we also minimize the project's impact on the customer site, a significant advantage when the installation site is an operating plant. Modular construction also minimizes lay-down space, an important benefit when the field site is small or congested, and reduces delays due to adverse weather. In-air work is minimized, and foundation requirements are often simplified.

Modular construction also results in fewer fitting errors and re-work because we can pre-fit components prior to shipment. Requirements for highly skilled labor onsite are minimal, an advantage in areas where skilled labor is either costly or unavailable. Procurement is often simplified, especially when the installation site is located in an area where raw materials and equipment are expensive or difficult to obtain. In addition, modular construction can shorten schedules by allowing for concurrent processes, such as fabrication, permitting and logistical arrangements.

Selecting the right option. At the outset of every project, we evaluate our customer's needs, the project's size, the installation site, and other factors to identify the most appropriate construction option. Most large projects allow for some modular construction, and a combination of modular and stick-built erection may be called for in many cases.

We provide lump-sum, turnkey engineering, fabrication, procurement and construction services for modular projects. This integrated approach is possible because we have a global network of engineering, procurement and construction resources, and we are one of the few EPC companies with in-house fabrication facilities. We perform all aspects of the work with our own in-house resources whenever possible.

Shell Haven - Naphtha Minus Complex (NMC)

The Naphtha Minus Complex project was a "fast track" engineering, procurement and construction project that was added to the Shell Haven refinery to enhance its ability to produce unleaded gasoline.

  • Large, complex modularization project
  • Fast track project that enhanced gasoline quality

Full Project Profile